How to Make a Wooden Cigar Box: A Step-by-Step Guide

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Justin R.

Cigar Enthusiast, Chief Editor

how to make a wooden cigar box
Table of Contents

Making a wooden cigar box is a fun and easy DIY project that is perfect for beginners and experienced woodworkers alike.

Not only is it a great way to repurpose old cigar boxes, but it also allows you to create a personalized storage solution for your cigars.

In this article, I will guide you through the process of making your own wooden cigar box.

Understanding the Basics of Cigar Boxes is the first step in making a wooden cigar box. Cigar boxes come in various shapes and sizes, and they are typically made of wood or cardboard.

The wooden cigar boxes are the best option for making a wooden cigar box. They are sturdy, durable, and can be easily customized to suit your needs.

Once you have a good understanding of cigar boxes, you can move on to designing and constructing your wooden cigar box.

Key Takeaways

  • Making a wooden cigar box is an easy and fun DIY project.
  • Wooden cigar boxes are the best option for making a wooden cigar box.
  • Understanding the basics of cigar boxes is the first step in making a wooden cigar box.

Understanding the Basics of Cigar Boxes

How to Make a Wooden Cigar Box: Understanding the Basics of Cigar Boxes

History and Types of Cigar Boxes

Cigar boxes have been around for centuries and have evolved into various types. The first cigar boxes were made of wood and were used to store cigars. As the popularity of cigars grew, so did the demand for cigar boxes.

Manufacturers started using different materials such as metal, cardboard, and even plastic to make cigar boxes. However, wooden cigar boxes remain popular due to their durability and classic look.

There are different types of wooden cigar boxes, including:

  • Slide lid cigar boxes
  • Hinged lid cigar boxes
  • Book-style cigar boxes
  • Cabinet cigar boxes

Each type of cigar box has its unique features and design, making it suitable for different purposes.

Benefits of Wooden Cigar Boxes

Wooden cigar boxes offer various benefits, making them a popular choice for cigar enthusiasts and home decor enthusiasts alike. Some of the benefits include:

  • Durability: Wooden cigar boxes are sturdy and durable, making them ideal for storing cigars for extended periods.
  • Aesthetics: Wooden cigar boxes have a classic and vintage look that adds a touch of elegance to any room or space.
  • Customization: Wooden cigar boxes can be customized to suit individual preferences, making them perfect for home decor or gifting.
  • Environmentally friendly: Wooden cigar boxes are eco-friendly, unlike plastic or cardboard cigar boxes.

Overall, wooden cigar boxes are an excellent investment for cigar enthusiasts and home decor enthusiasts alike. They offer durability, aesthetics, customization, and are environmentally friendly.

Designing Your Wooden Cigar Box

When designing your wooden cigar box, there are several factors to consider.

In this section, I will guide you through the process of selecting the right wood, determining the dimensions and shape, and planning the lid and opening mechanism.

Selecting the Right Wood


When discerning on how to spot fake Cuban cigars, paying attention to the materials used in the box construction is vital.

Counterfeiters often use subpar materials, leading to boxes that lack the quality and craftsmanship of genuine Cuban cigar packaging.

Authentic Cuban cigar boxes, on the other hand, are crafted with precision, using high-quality materials, and feature accurate labeling and embossing.

The type of wood you choose for your cigar box will impact its durability, appearance, and overall quality. Mahogany and walnut are popular choices for wooden cigar boxes due to their strength, durability, and beautiful grain patterns.

However, other types of wood such as cherry, maple, and oak can also be used depending on your preference.

Determining Dimensions and Shape

The dimensions and shape of your cigar box will depend on the number and size of cigars you want to store. A typical cigar box can hold between 20 to 50 cigars.

The length of the box should be slightly longer than the length of the cigars, while the width and height should be proportional to the length.

Planning the Lid and Opening Mechanism

The lid and opening mechanism of your cigar box should be designed with functionality and aesthetics in mind. The lid should fit snugly on the box and be secured with a hinge. A magnetic closure can also be added for extra security.

The opening mechanism can be a simple lift-off design or a sliding mechanism. In summary, designing your wooden cigar box requires careful consideration of the type of wood, dimensions, shape, lid, and opening mechanism.

With the right materials and design, you can create a beautiful and functional cigar box that will last for years to come.

Gathering Supplies and Tools

How to Make a Wooden Cigar Box: Gathering Supplies and Tools

When making a wooden cigar box, it is important to gather all the necessary supplies and tools to ensure a smooth and successful crafting process. Here are the essential supplies and tools you will need:

Essential Crafting Tools

To make a wooden cigar box, you will need some essential crafting tools such as a table saw, sandpaper, a brush, and a measuring tape. A table saw is necessary to cut the wooden pieces to the desired size.

Sandpaper is used to smooth out any rough edges and surfaces. A brush is needed to apply varnish or any other finishing product. A measuring tape is essential to ensure precise measurements.

Hardware and Adhesives

You will also need some hardware and adhesives to assemble the wooden cigar box. Hinges and nails are necessary to attach the lid to the box. A strong adhesive, such as wood glue, is needed to hold the wooden pieces together.

Finishing Supplies

Once the wooden cigar box is assembled, you will need some finishing supplies to give it a polished look. Varnish is used to protect the wood and give it a shiny finish.

Sandpaper can also be used to smooth out any imperfections before applying the varnish.

Overall, gathering the necessary supplies and tools is crucial to ensure a successful crafting process. With the right tools and materials, making a wooden cigar box can be a fun and rewarding experience.

Constructing the Cigar Box

Cutting and Assembling

To make a wooden cigar box, I begin by cutting the wood into the appropriate sizes using a saw. I usually use a hardwood like oak or cedar, as they are durable and have a nice finish.

I then assemble the pieces using a dovetail joint, which provides a strong and attractive connection. Alternatively, I may use a simple miter joint for a more straightforward construction.

Once the pieces are joined, I sand them down to ensure a smooth and even surface.

Attaching the Lid

To attach the lid, I use a hinge that is appropriate for the size and weight of the lid. I make sure to position the hinge in a way that allows the lid to open and close smoothly, without any resistance or wobbling.

I then attach the hinge to both the lid and the box using screws or nails, depending on the material of the box.

Installing Hardware

If the cigar box requires additional hardware, such as a latch or a handle, I install them at this stage. I make sure to choose hardware that matches the style and size of the box.

For example, a small box may require a simple latch, while a larger box may benefit from a decorative handle or a lock. I attach the hardware using screws or nails, making sure to position them accurately and securely.

Overall, constructing a wooden cigar box requires precision, attention to detail, and knowledge of woodworking techniques.

By using quality materials and taking the time to assemble the box carefully, I can create a durable and attractive storage solution for cigars and other small items.

Finishing Touches

How to Make a Wooden Cigar Box: Finishing Touches

After assembling the wooden cigar box, it’s time to give it a finishing touch to enhance its appearance and durability.

In this section, I will discuss the three essential steps for finishing a wooden cigar box: sanding and cleaning, applying varnish or lacquer, and lining the interior.

Sanding and Cleaning

Before applying any finish, it’s crucial to sand the wooden cigar box to ensure a smooth surface. I recommend using 370-grit and 120-grit sandpaper to sand the corners, top, and sides of the box.

After sanding, use a clean cloth to wipe off any dust or debris.

Applying Varnish or Lacquer

Varnish or lacquer can be applied to enhance the appearance and durability of the wooden cigar box. Varnish is a clear, protective coating that can be applied to the surface of the box to seal it against moisture and other elements.

Lacquer is a durable, high-gloss finish that can be used to protect the box from scratches and other types of damage.

To apply varnish or lacquer, use a brush or spray gun to coat the surface of the box evenly. Allow the finish to dry completely before applying a second coat. Repeat this process until you achieve the desired level of finish.

Lining the Interior

Lining the interior of the wooden cigar box with Spanish cedar can help regulate moisture and protect the cigars from damage. Spanish cedar is a popular choice for lining cigar boxes because it has a pleasant aroma and can repel insects.

To line the interior of the box, cut the Spanish cedar to the size of the box and glue it in place. Be sure to leave enough space between the cedar and the cigars to allow for proper air circulation.

In conclusion, sanding and cleaning, applying varnish or lacquer, and lining the interior are essential steps for finishing a wooden cigar box.

By following these steps, you can enhance the appearance and durability of your cigar box and protect your cigars from damage.

Personalizing Your Cigar Box

Personalizing Your Wooden Cigar Box

When it comes to creating a wooden cigar box, personalizing it can make it feel more special and unique. There are many ways to customize a cigar box, from decorative elements to functional customizations.

Decorative Elements

One way to personalize your cigar box is through design and artistic taste. You can paint the box with your favorite colors or add a unique design to it. You can also add a personal touch by engraving your initials or a special message onto the box.

Another decorative element to consider is a ring holder. This is a small piece of wood that is attached to the inside of the box to hold your cigar ring in place. It not only adds a decorative touch but also protects your ring from getting lost or damaged.

If you want to showcase your cigar collection, you can also create a shadow box. This is a box with a glass front that allows you to display your cigars while keeping them protected.

You can add a personal touch to the shadow box by painting or engraving it.

Functional Customizations

In addition to decorative elements, you can also customize your cigar box to make it more functional. One way to do this is by adding a pochade box.

This is a small box that can be attached to the side of your cigar box to hold your painting supplies. It’s a great way to combine your love of cigars with your passion for painting.

Another functional customization to consider is adding compartments to your cigar box. This allows you to separate your cigars by type or size, making it easier to find the cigar you want.

You can also add a humidifier to your cigar box to keep your cigars fresh and prevent them from drying out.

Overall, personalizing your cigar box is a great way to make it unique and special. Whether you add decorative elements or functional customizations, your cigar box will be a one-of-a-kind masterpiece that you can be proud of.

Repurposing Cigar Boxes

How to Make a Wooden Cigar Box: Repurposing Cigar Boxes

If you have some old cigar boxes lying around, don’t throw them away! There are plenty of creative ways to repurpose them into something new and useful. Here are a few ideas to get you started:

Creative Project Ideas

Cigar boxes can be used to create a variety of fun and unique crafts. One popular option is to turn them into a cigar box guitar. With a little bit of woodworking know-how, you can create a one-of-a-kind instrument that looks and sounds great.

Another option is to turn a cigar box into a purse. This can be a great way to add some vintage flair to your wardrobe. To make a cigar box purse, you’ll need to clean the box, line it with fabric, and attach a strap.

You can also add embellishments like buttons or beads to give it some extra personality.

Home Decor and Storage Solutions

Cigar boxes can also be repurposed into a variety of home decor and storage solutions. For example, you can use them as planters for small succulents or herbs.

Simply drill a few drainage holes in the bottom of the box, add some soil, and plant your seeds or cuttings.

Cigar boxes can also be used for bathroom storage. You can attach them to the wall to hold toiletries or use them to store extra rolls of toilet paper.

They can also be used as a unique and stylish coffee table. Stack a few boxes on top of each other and add some legs to create a functional and eye-catching piece of furniture.

Overall, repurposing cigar boxes is a great way to give new life to old items. With a little bit of creativity and some basic DIY skills, you can turn these boxes into something truly special.

Maintaining Your Cigar Box

Cleaning and Care

To ensure that your wooden cigar box lasts for a long time, it is important to keep it clean and well-maintained. Here are some tips for cleaning and caring for your cigar box:

  • Use a soft, dry cloth to wipe down the exterior of the box. Avoid using water or any cleaning products as this can damage the wood.
  • If there are any stains or marks on the box, use a damp cloth to gently wipe them away. Make sure to dry the box thoroughly afterwards.
  • If the box has a cedar lining, you can lightly sand it with fine-grit sandpaper to remove any stains or marks. However, be careful not to sand too much as this can damage the cedar.
  • Avoid exposing the box to direct sunlight or extreme temperatures as this can cause the wood to warp or crack.

Managing Humidity for Storage

One of the most important aspects of storing cigars is maintaining the correct humidity level. Here are some tips for managing humidity in your wooden cigar box:

  • Use a hygrometer to monitor the humidity level inside the box. The ideal humidity level for storing cigars is between 65% and 72%.
  • If the humidity level is too low, you can add a humidifier to the box. There are many different types of humidifiers available, including gel, bead, and electronic humidifiers.
  • If the humidity level is too high, you can remove some of the cigars from the box to allow for better air flow. You can also use a dehumidifier to lower the humidity level.
  • Make sure to check the humidity level regularly and adjust as necessary to ensure that your cigars are stored in the optimal conditions.

By following these tips for cleaning and caring for your cigar box, as well as managing humidity for storage, you can ensure that your cigars stay fresh and flavorful for longer.

Advanced Crafting Techniques

Intricate Woodworking

When it comes to woodworking, the possibilities are endless. Dovetail joints are a great way to add a touch of elegance to your wooden cigar box.

Dovetail joints are a strong and attractive way to join two pieces of wood together. They are a bit more difficult to make than other joints, but the final product is worth the effort.

Another way to take your woodworking to the next level is by incorporating intricate designs into your box. This can be done by carefully carving or routing patterns into the wood.

You can also add a decorative inlay or use contrasting wood to create a unique look.

Artistic Finishing Methods

Once your wooden cigar box is assembled, it’s time to add the finishing touches. Lacquer is a popular choice for finishing wooden boxes. It provides a durable and glossy finish that will protect your box for years to come.

If you’re looking for a more unique finish, you can try using wallpaper or decoupage to add a pattern or design to your box. Vintage wallpaper can be found at many antique stores and can add a touch of nostalgia to your creation.

Finally, consider adding a personal touch to your box by painting a design or adding a monogram. This can be done using stencils or freehand, depending on your artistic ability.

Overall, these advanced crafting techniques can take your wooden cigar box to the next level. Incorporating intricate woodworking and artistic finishing methods will result in a one-of-a-kind creation that you can be proud of.

DIY Projects with Cigar Boxes

Cigar boxes are not only great for storing cigars but can also be used for a variety of DIY projects. In this section, I will share two exciting DIY projects that you can make using cigar boxes.

Building a Cigar Box Guitar

If you are a music enthusiast, building a cigar box guitar can be a fun and rewarding experience. Cigar box guitars are easy to make and can produce a unique sound.

To build a cigar box guitar, you will need a cigar box, a guitar neck, strings, and some basic tools.

First, you will need to cut a hole in the center of the cigar box and attach the guitar neck. Next, you can add the strings and tune the guitar. You can also customize the guitar by adding your own design to the cigar box.

Creating a Pochade Box for Artists

A pochade box is a portable painting box that artists use to carry their supplies. A cigar box can be a great material to make a pochade box. To make a pochade box, you will need a cigar box, some paint, and a few basic tools.

First, you will need to clean the cigar box and remove any labels or stickers. Next, you can paint the box with your favorite color or design. Finally, you can add some compartments and a palette to hold your paint.

In conclusion, cigar boxes can be a great material for DIY projects. Whether you are a music enthusiast or an artist, there are many exciting projects that you can make using cigar boxes.

Sourcing Materials and Inspiration

When it comes to making wooden cigar boxes, sourcing the right materials is crucial. In this section, I will share my tips on finding vintage cigar boxes and selecting high-quality woods for your project.

Finding Vintage Cigar Boxes

Vintage cigar boxes are a great source of inspiration for your wooden cigar box project. You can find them at antique stores, flea markets, and online marketplaces like eBay and Etsy.

When searching for vintage cigar boxes, look for ones that are in good condition and have unique designs or logos. These boxes can be used as inspiration for your own design or repurposed into a new cigar box.

Selecting High-Quality Woods

The type of wood you choose for your cigar box will affect its durability and appearance. Some popular woods for cigar boxes include mahogany, walnut, and cedar.

Mahogany and walnut are more expensive options, but they offer a luxurious look and feel to your cigar box. Cedar is a popular choice for its natural ability to maintain humidity levels, which is important for storing cigars.

When selecting wood for your cigar box, make sure to choose high-quality, solid wood. Plywood or particleboard may be cheaper, but they are not as durable and can affect the overall appearance of your box.

You can also consider adding decorative elements to your cigar box, such as brass hardware or a leather handle, to make it stand out.

In summary, sourcing vintage cigar boxes and selecting high-quality woods are important steps in creating a unique and durable wooden cigar box.

By following these tips, you can create a one-of-a-kind cigar box that will impress your friends and family.

Tips for First-Time Builders

As a first-time builder, creating a wooden cigar box can be an exciting yet daunting task. Here are some tips to help you succeed in your project:

1. Choose the Right Wood

Choosing the right wood is essential to ensure that your cigar box is sturdy and durable. I recommend using hardwoods such as maple, oak, or cherry.

These woods are strong and will withstand the test of time. Avoid using softwoods such as pine or spruce as they tend to be weaker and more prone to damage.

2. Use the Right Tools

Having the right tools is crucial in any woodworking project. For this project, you will need a saw, hammer, nails, sandpaper, and paint. If you don’t have these tools, consider borrowing or renting them from a local hardware store.

You can also purchase them if you plan on doing more woodworking projects in the future.

3. Plan Your Design

Before you start building, plan out your design. Think about the size of your cigar box, the number of cigars you want it to hold, and any additional features you want to include.

Sketch out your design on paper and make sure you have all the necessary measurements before you start cutting.

4. Be Careful with Nails

When nailing your wooden pieces together, be careful not to split the wood. Use a small nail and pre-drill a hole to prevent any splitting.

Also, make sure to use the right size nail for the job. If the nail is too small, it won’t hold the wood together, and if it’s too big, it will split the wood.

5. Paint or Stain Your Box

After you have assembled your cigar box, you can paint or stain it to give it a finished look. I recommend using a high-quality paint or stain that will protect the wood and prevent it from cracking or fading over time.

You can also add a clear coat to add an extra layer of protection.

By following these tips, you can create a beautiful and functional wooden cigar box that will impress your friends and family. Remember to take your time and enjoy the process. Happy building!

Frequently Asked Questions

What materials are needed to construct a homemade wooden cigar box?

To make a wooden cigar box, you will need the following materials:

  • Wood (preferably cedar)
  • Saw
  • Sandpaper
  • Wood glue
  • Clamps
  • Hinges
  • Latch
  • Humidification system (optional)

What steps are involved in the assembly of a DIY wooden cigar box?

The steps involved in assembling a DIY wooden cigar box are as follows:

  1. Cut the wood to the desired size using a saw.
  2. Sand the wood to a smooth finish using sandpaper.
  3. Apply wood glue to the edges of the wood and clamp them together.
  4. Allow the glue to dry completely.
  5. Attach the hinges and latch to the box.
  6. Install a humidification system (optional).

How can I ensure proper humidity control when making a wooden cigar box humidor?

To ensure proper humidity control when making a wooden cigar box humidor, you can install a humidification system.

This can be done by drilling a hole in the box and installing a humidification device, such as a humidifier or a humidification sponge.

What are the best types of wood for crafting a durable cigar box?

Cedar is the best type of wood for crafting a durable cigar box. It is resistant to moisture and insects, and it has a natural aroma that enhances the flavor of cigars.

Can I repurpose an existing wooden box into a functional cigar humidor, and how?

Yes, you can repurpose an existing wooden box into a functional cigar humidor. To do this, you will need to install a humidification system and ensure that the box is airtight.

You can also add cedar lining to the box to enhance its durability and aroma.

What finishes or treatments are recommended for preserving a wooden cigar box?

To preserve a wooden cigar box, you can apply a clear finish or sealant. This will protect the wood from moisture and insects, and it will also enhance the natural beauty of the wood.

You can also apply a coat of wax or oil to the wood to give it a glossy finish.